Heavy equipment is at the heart of all industrial operations. The best way to limit unexpected downtime is to maintain your heavy equipment regularly. Routine preventive care increases efficiency and productivity, helping save money on utility bills while keeping workers and coworkers secure.
When it is time to monitor, especially concerning proper maintenance, the aspect of prevention is the most crucial since everything else could be in vain if we do not take all precautionary steps promptly. This is crucial when discussing heavy-duty equipment where the smallest error can lead to numerous problems.
Heavy Equipment Maintenance Tips
Poor maintenance affects equipment’s longevity, increasing the likelihood of breakdowns, raising the cost of repairs, and slowing production. In addition, heavy machinery accidents claim the lives of numerous employees yearly, primarily due to poorly maintained equipment and inadequate education. By following this guide, you can ensure the safety of employees and help prevent catastrophes.
1. Keep Machine Lubricated
Heavy equipment depend on lubricants to function efficiently. These fluids help to minimize wear and tear on moving components by reducing friction. They also keep soot from collecting on the inside of the heavy machinery.
Regularly check the lubrication level for excessive grease buildup and leaks from seals for oil. Always follow the manufacturer’s or the operator’s instructions on lubrication, and use the appropriate amount of grease. If the lubricant is utilized insufficiently, friction and wear and tear increase. The excessive use of lubricant can cause the accumulation of grease and reduced performance.
2. Clean Machine Regularly
The most sensitive parts of the equipment may be damaged by dirt and debris, which could lead to costly repairs. Heavy machinery components are equipped with specific seals and filters to prevent grime and dirt from entering sensitive places. Therefore, damaged seals should be replaced immediately, air ducts must be kept clean, and all filters must be regularly checked and replaced as they become dirty or get blocked. Ensuring the equipment is kept in a facility protected from dust, and the weather is among the most effective methods to safeguard it from destruction.
Maintainance firms also provide precision balance preventive maintenance services, which develops and builds specialized equipment for the repair and balancing purposes of machines.
3. Perform Regular Maintenance
It’s not enough just to check on and repair the equipment now and then. Stick to a maintenance schedule. Note how frequently every piece of equipment must be examined for any issues, repaired, and maintained. Maintenance must be performed regularly, and every machine should be inspected thoroughly. A detailed checklist is one way to ensure you don’t miss anything.
You can also use the services of a company that specializes in the upkeep of large equipment. Companies who have a predictive maintenance program or online vibration monitoring plan use the most up-to-date technology and computer analysis to detect issues that may occur with machinery and to make preparations for their repairs.
4. Check for Wear and Tear
Accidents, poor operating habits, environmental factors, and time cause wear and wear. Despite all precautions, machines will wear out. Belts are expected to wear down, seals dry out, and bolts become over-extended or bent. This is the reason you should check every component of the gear.
Alongside mechanical components, Inspect wiring and electronics. Long-term use, vibrations caused by damaged belts and gears, and environmental conditions like water and dust can cause damage to covered wires and circuits. Also, you should regularly check alternators, starters, and other electrical devices.
It is possible for mechanical failure to occur if precision low speed balancing is not performed in order to mitigate vibrational problems. You may do a search for companies that do rotor balancing online, or you can ask your friends and relatives for recommendations.
5. Train Employees
Untrained employees can lead to malfunctioning equipment, injuries, and wear. Training your personnel is the most effective way to ensure that your equipment operates within pre-set parameters. Local, state, and federal laws may also demand qualified and trained personnel to operate heavy machinery.
Ensure your personnel knows how heavy equipment works, the emergency response plan, and safety measures. Training doesn’t happen in a single session. In time, abilities deteriorate as workers leave, and equipment gets updated. Make sure to update and refresh the operator’s knowledge and skills often.